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Mechanical Integrity

Aon Energy Risk Engineering - Mechanical Integrity

Reduce Equipment Failures. Increase Plant Reliability.


Process equipment must operate safely and reliably. Equipment failures have resulted in fires and explosions with significant impact on people, the environment, and business assets. Mechanical Integrity is an element of both the OSHA Process Safety Management Standard and the EPA Risk Management Plan. Mechanical Integrity is the process of ensuring that equipment is safe to operate now and in the future:

Mechanical Integrity Services


Aon Energy Risk Engineering provides the following services:

  • Mechanical Integrity Program development and implementation
  • Risk-Based Mechanical Integrity
  • Equipment and materials of construction consultation during the design phase
  • Vendor surveillance and consultation during equipment manufacturing
  • Turnaround planning
  • Equipment life-cycle planning and consultation
  • Developing design guidelines, design specifications and best practices
  • Mechanical Integrity auditing and program evaluation
  • Mechanical Integrity training

Implementing a Mechanical Integrity Program


The proper implementation of a Mechanical Integrity program will significantly improve the safety and reliability of your plant equipment and effectively reduce the cost of operating your plant. Mechanical Integrity programs can be issued for both existing plants and new projects, both large and small.

For existing plants, Aon Energy Risk Engineering will assist with the following:

  • Identifying and prioritizing Mechanical Integrity issues
  • Provide the plant with the tools used to analyze the issues and develop and implement solutions

For new projects, both large and small CAPITAL projects, Aon Energy Risk Engineering will:

  • Develop an approach that considers Mechanical Integrity concerns during each phase of the project, from planning to construction and start-up

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